Graphical representation of carbon fiber material, illustrating its strength and durability for foundation repairs, relevant to StablWall's discussion on repair options.

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ICC APPROVED- ESR-4424

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StablWall® Structural Strengthening for Infrastructure & DOT

StablWall provides high-strength carbon fiber reinforced polymer (CFRP) structural strengthening systems for the rehabilitation, repair, and preservation of concrete and masonry infrastructure.
 
Designed for evaluation by engineers, Departments of Transportation, municipalities, and infrastructure professionals, StablWall offers a lightweight, low-profile strengthening solution with high tensile strength, corrosion resistance, and minimal added dead load.
Infrastructure Applications:
  • Bridge columns, piers, and caps
  • Beams, girders, and abutments
  • Double-T structures and stems
  • Load-bearing concrete columns
  • Parking structures and decks
  • Retaining and sound walls
  • Concrete and masonry structures
  • Structural crack reinforcement
  • Column and beam wrapping
  • Structural rehabilitation and retrofit projects
DOT Approved States:
  • Colorado
  • Michigan
  • Kentucky
  • Florida
  • New York
 
DOT Special Provision States:
  • North Carolina
  • South Carolina
  • Virginia
  • Pennsylvania
  • Ohio
  • Mississippi
  • Tennessee (SP604FRP)
Why StablWall for Infrastructure?
 
StablWall combines high-strength, unidirectional carbon fiber with an engineered epoxy bonding system to provide structural reinforcement without the weight and bulk associated with many conventional strengthening methods.
 
The system offers important advantages for infrastructure rehabilitation, including high tensile strength, corrosion resistance, minimal added weight, low-profile installation, and adaptability to a variety of structural configurations.
 
Because StablWall bonds directly to the existing structural substrate, it is particularly well suited for retrofit conditions and confined areas where bulky strengthening components may be difficult or disruptive to install.
How the StablWall System Works
 
StablWall utilizes a wet-on-wet installation process with specially formulated paste filler, primer, bonding saturant, and unidirectional carbon fiber reinforcement. Together, these components create a strong bond between the carbon fiber reinforcement and the existing structural substrate.
 
Depending on the structural requirements, StablWall can be installed vertically, horizontally, as continuous wraps, U-wraps, or in other project-specific configurations.
 
Fiber orientation, width, number of layers, spacing, and termination requirements can be determined based on the structural conditions and project design.
 
StablWall carbon fiber is available in 6″, 12″, and 24″ widths, providing flexibility for a wide range of infrastructure strengthening applications.
ICC-ES Evaluated Structural Strengthening System
 
StablWall is evaluated under ICC-ES ESR-4424, providing engineers, specifiers, contractors, and agencies with independently evaluated technical information for the StablWall CFRP system.
 
StablWall technology is also protected by U.S. Patent No. 12,687,029.
 
High-strength carbon fiber. Engineered bonding technology. Proven structural strengthening.
DOT & Agency Applications
 
StablWall works with Departments of Transportation, engineers, specifiers, municipalities, and infrastructure contractors to support the evaluation and use of CFRP strengthening systems on transportation and public infrastructure projects.
 
Our team can assist with product evaluation and approval processes, APL/QPL submissions and supporting documentation, technical product information, project-specific material requirements, submittal documentation, installation guidance and training, and coordination with engineers and project professionals.
 
Product acceptance, specifications, and project requirements may vary by state, agency, and individual project. Current requirements should be confirmed with the applicable agency.
Supporting Engineers, DOTs & Infrastructure Contractors
 
Every infrastructure project presents different structural conditions and performance requirements. StablWall works with project professionals to provide the product information and technical support needed to evaluate the system for a specific application.
 
Whether the project involves bridge rehabilitation, structural strengthening, crack reinforcement, load-capacity improvements, or extending the service life of an existing structure, our team can assist with StablWall material requirements and supporting technical information.

Fast, Low-Profile Installation. Long-Term Structural Strengthening.

StablWall’s streamlined wet-on-wet installation process can help reduce installation time, added weight, and disruption compared with many traditional strengthening methods.
 
Bulk materials and customized Ready-to-Go Kits are available based on project requirements.
ICC approved logo for StablWall foundation repair system, featuring green globe design and text "ICC APPROVED ESR-4424," emphasizing certified structural strengthening solutions for cracked foundations.

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